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C5alive Marketplace => The Chas section => Topic started by: C5 ENTHUSIAST + RESTORER on 18, February, 2013 - 14:23:03

Title: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 18, February, 2013 - 14:23:03
Hi all here is this the next restoration project that I will be doing although I have made 3 of the same up in the past ...

(http://i992.photobucket.com/albums/af46/jordan8_2009/1-IMGP2947.jpg)

(http://i992.photobucket.com/albums/af46/jordan8_2009/2-IMGP2948.jpg)

(http://i992.photobucket.com/albums/af46/jordan8_2009/3-IMGP2950.jpg)
Title: Re: STURMEY ARCHER 3 SPEED
Post by: Luke S on 18, February, 2013 - 19:05:46
Quote
Hi all here is this the next restoration project that I will be doing although I have made 3 of the same up in the past


You made up something like that before
Title: Re: STURMEY ARCHER 3 SPEED
Post by: radiomarty on 18, February, 2013 - 19:21:53
Yes indeed he has my second C5 is one of Chas's Sturmey Archer conversions  :)
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 18, February, 2013 - 19:37:14
Hi there Radiomarty do you still have it ...(3 speed c5)

Chas
Title: Re: STURMEY ARCHER 3 SPEED
Post by: radiomarty on 18, February, 2013 - 19:45:10
Yes indeed I do bud  :)
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 18, February, 2013 - 19:50:21
Thats great .Hope this new one will last as long as yours ..It must be about 3/4 years since you bought it ...

Bye Chas
Title: Re: STURMEY ARCHER 3 SPEED
Post by: radiomarty on 18, February, 2013 - 20:13:56
Possibly 4 years Chas and still going strong - Marty :)
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 18, February, 2013 - 20:38:47
Yes you could be right ...

Here are some more photos ..

(http://i992.photobucket.com/albums/af46/jordan8_2009/3-IMGP2957.jpg)

There rear axle cog moved and welded in to place

(http://i992.photobucket.com/albums/af46/jordan8_2009/2-IMGP2956.jpg)

(http://i992.photobucket.com/albums/af46/jordan8_2009/1-IMGP2954-1.jpg)
Title: Re: STURMEY ARCHER 3 SPEED
Post by: Luke S on 19, February, 2013 - 08:14:32
I think I'll stay with the 1 speed gear on mine  ::) :P :-[
Title: Re: STURMEY ARCHER 3 SPEED
Post by: Luke S on 19, February, 2013 - 08:16:08
I have seen it on a C5 and it looks quite complicated  :( It has 2 chains as well doesn't it  :-\
Title: Re: STURMEY ARCHER 3 SPEED
Post by: mhurt on 19, February, 2013 - 08:53:10
It's something I'd like to do and whilst I have a rough idea on the process (I've read the sites with it on etc),  there are still a couple of bits I'm not sure of.
As always,  I'll be watching the progress with my jaw firmly dragging on the floor as has works his magic.
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 19, February, 2013 - 12:31:15
The first one was hard to make ,But after 3 I think I will be ok ....'

Chas
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 20, February, 2013 - 15:48:53
Just done a little more work on the Sturmey Archer fitting .It may look a little rough at the moment but it will be tided up later after making sure that all fits and it will work
As you will see I have fitted a new bearing and washer + rubber seal on the axle ..

(http://i992.photobucket.com/albums/af46/jordan8_2009/1-STURMEYARCH-1.jpg)

(http://i992.photobucket.com/albums/af46/jordan8_2009/1-STURMEYARCH.jpg)
Title: Re: STURMEY ARCHER 3 SPEED
Post by: mhurt on 20, February, 2013 - 16:51:01
Chas : how easy/hard is it to move the cog on the axle? It's something I never even considered before.
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 20, February, 2013 - 17:44:44
Hi there it has to be grinded off then moved along and rewelded in place ...

(http://i992.photobucket.com/albums/af46/jordan8_2009/1-IMGP2969.jpg)

 Both chains now fitted

(http://i992.photobucket.com/albums/af46/jordan8_2009/2-IMGP2971.jpg)

Now I know all works well now its time to strip it down and clean all the parts then reinstall them



 
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 22, February, 2013 - 17:34:15
just one photo today of the installation of the gear shifter cable ...As you can see the adjuster needs attention but will sort it out later ..
Just to let you know that the frame is not as it seems ..(to much flash light)
Also fitted a chain tensioner ...

(http://i992.photobucket.com/albums/af46/jordan8_2009/IMGP2976.jpg)

Title: Re: STURMEY ARCHER 3 SPEED
Post by: Luke S on 22, February, 2013 - 19:06:57
Very good
Title: Re: STURMEY ARCHER 3 SPEED
Post by: Dave.76 on 22, February, 2013 - 21:07:21
Excellent work Chas. Its looking great.

I love reading this sort of post, seeing the workmanship that goes into the finished article.
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 27, February, 2013 - 18:09:28
Hi not done much but here we are ..sorted out the gear cable setting now I can get all three gears
also front wheel fitted and the steering sorted ..

(http://i992.photobucket.com/albums/af46/jordan8_2009/IMGP2977.jpg)


(http://i992.photobucket.com/albums/af46/jordan8_2009/IMGP2978.jpg)
Title: 1
Post by: C5 ENTHUSIAST + RESTORER on 03, March, 2013 - 17:05:31
1
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 03, March, 2013 - 17:22:32
[Here are some of the photos that I should have uploaded first .....

More to follow

(http://i992.photobucket.com/albums/af46/jordan8_2009/1-STURMEYARCH-2.jpg)
[/quote]

Just checking the electronics

(http://i992.photobucket.com/albums/af46/jordan8_2009/3-IMGP2996.jpg)

Chassis fitted ..

(http://i992.photobucket.com/albums/af46/jordan8_2009/IMGP2997.jpg)



(http://i992.photobucket.com/albums/af46/jordan8_2009/5-IMGP2999.jpg)
Title: Re: STURMEY ARCHER 3 SPEED
Post by: Luke S on 03, March, 2013 - 17:39:57
Very good ;) ;) ;) 8)
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 03, March, 2013 - 17:46:46
More photos to follow later
Title: Re: STURMEY ARCHER 3 SPEED
Post by: mhurt on 03, March, 2013 - 20:00:36
I love the photos,  it shows how easy (relative I know)  it is to do. I suppose the hardest part is moving the cog,  after that it looks fairly easy to do. If I ever find someone that can weld I might give it a go.
Looking great.
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 03, March, 2013 - 20:28:44
Yes it looks easy .Regarding the cog that is very easy .The hardest thing is getting the chains right and making the 3 speed gearbox to fit in the correct postion and the cable to fit. Also getting the 3 speed gearbox as they are about £80.00 to buy ..and the one I am using is a brand new one .
Any way let me know when you want to start making one I will help you ...
Title: Re: STURMEY ARCHER 3 SPEED
Post by: pso-buzz on 03, March, 2013 - 20:38:23
Looks great as always Chas. What a brilliant mod. They should have made them like this. Does it make them much easier to pedal?

I am really looking forward to seeing it finished.

Are those a stack of pods that are next to it?  How many have you got?
Title: Re: STURMEY ARCHER 3 SPEED
Post by: Luke S on 03, March, 2013 - 20:54:28
In the pic I can see 6  :o
Title: Re: STURMEY ARCHER 3 SPEED
Post by: mhurt on 03, March, 2013 - 20:58:29
Yes it looks easy .Regarding the cog that is very easy .The hardest thing is getting the chains right and making the 3 speed gearbox to fit in the correct postion and the cable to fit. Also getting the 3 speed gearbox as they are about £60.00 to buy ..and the one I am using is a brand new one .
Any way let me know when you want to start making one I will help you ...

If you lived nearer (or I had a bigger car)  I'd get a quote from you to add a 3 speed,  disc brake and second motor :)
Hopefully, I'll have a shed to work in soon though - it ain't easy doing stuff in the back yard.,
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 04, March, 2013 - 08:11:07
Rearding the pods I have about 15 but not all of them work...and they are for restoring the C5s that I do ...
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 04, March, 2013 - 08:15:04
Regarding the 3 speed it is only to make it easier to peddle and it will be as this is my 4th 3 speed conversion .
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 04, March, 2013 - 15:36:09
Some more work done on the 3 speed c5.Stripped down the motor .Take a look it is in very good condition very little use on it .


(http://i992.photobucket.com/albums/af46/jordan8_2009/1-IMGP3002.jpg)

(http://i992.photobucket.com/albums/af46/jordan8_2009/2-IMGP3003.jpg)

(http://i992.photobucket.com/albums/af46/jordan8_2009/3-IMGP3005.jpg)

(http://i992.photobucket.com/albums/af46/jordan8_2009/4-IMGP3006.jpg)

As you can see the motor shaft is intact ..

(http://i992.photobucket.com/albums/af46/jordan8_2009/5-IMGP3007.jpg)


Motor now serviced and running very good

(http://i992.photobucket.com/albums/af46/jordan8_2009/6-IMGP3008.jpg)


A little more work done .not long now

(http://i992.photobucket.com/albums/af46/jordan8_2009/8-IMGP3010.jpg)



Title: Re: STURMEY ARCHER 3 SPEED
Post by: Luke S on 04, March, 2013 - 19:02:19
Great work there Chas  8)
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 05, March, 2013 - 19:35:55
More work done .

(http://i992.photobucket.com/albums/af46/jordan8_2009/5-IMGP3013.jpg)



(http://i992.photobucket.com/albums/af46/jordan8_2009/6-IMGP3016.jpg)


(http://i992.photobucket.com/albums/af46/jordan8_2009/4-IMGP3012.jpg)
Title: Re: STURMEY ARCHER 3 SPEED
Post by: Luke S on 05, March, 2013 - 19:40:51
It's shocking how quick you can do these  :o 8)
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 05, March, 2013 - 19:46:46
Just another photo .

(http://i992.photobucket.com/albums/af46/jordan8_2009/7-IMGP3015.jpg)
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 05, March, 2013 - 19:53:45
There is still a lot of work to do on the body / wheel trims to get it some thing like . But as always there is a limit to how far you can go .
But this one is in very good condition ..as you will see when it is finished.
 Forgot the mudflaps have been fitted and the brakes coupled up also the Pod is now in place ....
Title: Re: STURMEY ARCHER 3 SPEED
Post by: pso-buzz on 05, March, 2013 - 20:12:57
Amazing

How do you change gear?
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 05, March, 2013 - 20:24:42
Just a quick pull down on the changer on the right hand side of the handle bar ...
Title: Re: STURMEY ARCHER 3 SPEED
Post by: pso-buzz on 05, March, 2013 - 20:29:00
Great.  I would love to see what it's like.
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 05, March, 2013 - 20:37:09
Where do you live .
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 05, March, 2013 - 21:04:33
Ok if you don't want to let me know on the forum you could email me if you want .
otherwise just leave it ...

Bye Chas
Title: Re: STURMEY ARCHER 3 SPEED
Post by: pso-buzz on 05, March, 2013 - 21:15:58
Me.  I live north of Manchester. Oldham!  I am presuming the same place the batteries were made!


Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 06, March, 2013 - 20:29:23
Hi sorry to far away for me to see you .

Anyway here are some photos of the boot .....After giving the body a good clean ..nerly there .

(http://i992.photobucket.com/albums/af46/jordan8_2009/1-IMGP3022.jpg)

(http://i992.photobucket.com/albums/af46/jordan8_2009/1-IMGP2986.jpg)

(http://i992.photobucket.com/albums/af46/jordan8_2009/1-IMGP3024.jpg)
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 08, March, 2013 - 18:21:40
Did a little work on the C5 today ..(3 Speed sturmey archer)
Fitted a horn (not a lot to see only the conection block all the other wires have been placed in the tube )
Replaced the front bulb to a LED bulb ,very bright ..
Front stickers fitted
New 18mm belt fitted
Boot put in place looks great .
At the moment all seems to be ok and working .(not sure if I will fit any mirrors yet)

Things to do clean and fit front wheel covers .
Still needs another clean inside and out .
Then a run out to test everthing is working as it should  ...
Then on Ebay for sale .
As the next one will be started very soon ...

(http://i992.photobucket.com/albums/af46/jordan8_2009/4-IMGP3027.jpg)


(http://i992.photobucket.com/albums/af46/jordan8_2009/1-IMGP3032.jpg)


(http://i992.photobucket.com/albums/af46/jordan8_2009/CHARLES-PC/C5/2-IMGP3033.jpg)


(http://i992.photobucket.com/albums/af46/jordan8_2009/CHARLES-PC/C5/3-IMGP3034.jpg)
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 09, March, 2013 - 15:51:18
Hi there .
Front + back wheel covers cleaned and are now ready for fitting ..


(http://i992.photobucket.com/albums/af46/jordan8_2009/2-aqw3-001.jpg)


(http://i992.photobucket.com/albums/af46/jordan8_2009/1-aqw3-002.jpg)
Title: Re: STURMEY ARCHER 3 SPEED
Post by: pso-buzz on 09, March, 2013 - 18:45:30
Like new Chas.

How do you clean the rear wheel
Covers up like that?
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 09, March, 2013 - 21:30:11
It's a secret ..... :) ;) :D ;D
Title: Re: STURMEY ARCHER 3 SPEED
Post by: dansretropod on 09, March, 2013 - 21:51:32
I use sandpaper, cillit bang and lots of elbow grease!
Title: Re: STURMEY ARCHER 3 SPEED
Post by: pso-buzz on 10, March, 2013 - 00:09:16
Is it really a secret?   >:(
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 10, March, 2013 - 16:54:10
Ok the 3 speed Sturmey Archer C5 has now been completed take a look .

The only thing is to do is to take it out for a test drive (When it stops raining)


(http://i992.photobucket.com/albums/af46/jordan8_2009/3-IMGP3053.jpg)

(http://i992.photobucket.com/albums/af46/jordan8_2009/2-IMGP3052.jpg)

(http://i992.photobucket.com/albums/af46/jordan8_2009/5-IMGP3051.jpg)


(http://i992.photobucket.com/albums/af46/jordan8_2009/4-IMGP3054.jpg)


(http://i992.photobucket.com/albums/af46/jordan8_2009/1-STURMEYARCH-001.jpg)



Now this one is complete it will be for sale ,then the next one will start but not sure what it will be like (But I have a few ideas)  
Title: Re: STURMEY ARCHER 3 SPEED
Post by: pso-buzz on 10, March, 2013 - 17:23:25
Chas.
It looks fantastic. Well done.
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 10, March, 2013 - 17:24:54
Thanks    :) ;) ;D
Title: Re: STURMEY ARCHER 3 SPEED
Post by: Luke S on 10, March, 2013 - 18:02:25
Only if I lived nearer
Title: Re: STURMEY ARCHER 3 SPEED
Post by: C5 ENTHUSIAST + RESTORER on 02, May, 2013 - 17:11:59
Just listed my 3 speed Sturmey Archer C5 on Ebay ....

bye Chas
Title: Re: STURMEY ARCHER 3 SPEED
Post by: mhurt on 03, May, 2013 - 19:29:24
Now I regret buying that new TV...