C5ALIVE Forum

C5 Help => C5 Faults & Solutions => Topic started by: gertk on 11, May, 2013 - 17:01:37

Title: Drive gear has small cracks
Post by: gertk on 11, May, 2013 - 17:01:37
Today when disassembling the rear wheel for inspection I found out the big drivewheel has some small cracks.

(http://i1300.photobucket.com/albums/ag99/gertk64/2013-05-11155840_zps42cefe54.jpg)

I recognize this problem from several consumer electronics stuff (like CD/DVD player drive motors) where sometime the small gear on the motor develops a small hairline crack and the gears do not mesh properly anymore.

(http://i1300.photobucket.com/albums/ag99/gertk64/2013-05-11155857_zps47011d1b.jpg)

In this case the cracks are not all the way through so it is still sitting tight but I wanted to stop the cracks from growing bigger. The smaller crack was quickly filled with industrial cyanoacrylate. To make the cyanoacrylate fill the larger gap I filled it with an aggregate (some plexiglas filings left on my workbench..) and soaked it in cyanoacrylate.
Photo later on..

I hope this way the wheel is strong enough again.
 
Title: Re: Drive gear has small cracks
Post by: radiomarty on 11, May, 2013 - 19:55:50
Looking forward to seeing the results of this as it is a very common failure with this component - Marty
Title: Re: Drive gear has small cracks
Post by: dansretropod on 03, October, 2013 - 22:27:09
Marra is making metal versions of these, I'm sure theres also scope to run these through a 3d printer
Title: Re: Drive gear has small cracks
Post by: coverman on 04, October, 2013 - 10:23:53
Will be surprised if a 3D layer printed drivewheel will have the shear stregth to withstand the torque at lock.
Title: Re: Drive gear has small cracks
Post by: dansretropod on 04, October, 2013 - 10:41:22
Aye :D But if you never try, you will never find out ;D If it disintegrates I'll use a metal one
Title: Re: Drive gear has small cracks
Post by: C5 ENTHUSIAST + RESTORER on 04, October, 2013 - 17:42:31
Hi there Dan I think that if we all check the large drive wheel we will find that most of them will have small cracks in them ....Chas